Wood is the hard, fibrous substance found beneath bark in
the stems and branches of trees and shrubs. Practically all commercial wood,
however, comes from trees. It is plentiful and replaceable. Since a new tree
can be grown where one has been cut, wood has been called the world's only
renewable natural resource.
Two most important properties of any papermaking cellulosic raw material are,
how much cellulose fiber it has and how long the fibers are. The amount of
cellulose fiber in wood determines the pulp yield, ease of pulping and cost of
pulp produced. The importance of fiber length is explained in pulp
properties. The maximum average fiber length pulp will have is that of wood
because whatever pulping method, full chemical to full mechanical, fiber is
going to damage. In mechanical pulping the damage is physical (cutting, bruising
etc.) and in chemical pulping it is chemical degradation (lower degree of
polymerization).
CHEMICAL COMPOSITION OF WOOD
Cellulose
It is a high molecular weight, stereoregular, and linear polymer of
repeating beta-D-glucopyranose units. Simply speaking it is the chief
structural element and major constituents of the cell wall of trees and
plants. The empirical formula for cellulose is (C6H10O5)n
where 'n' is degree of
polymerization (DP).
Substance
Degree of Polymerization (DP)
Molecular Weight
Native Cellulose
>3500
>570,000
Purified Cotton
1000 - 3000
150,000 - 500,000
Wood Pulp
600 - 1000
90,000 - 150,000
Commercial Regenerated Cellulose (e.g. Rayon)
200 - 600
30,000 - 150,000
b Cellulose
15 - 90
3000 - 15,000
Y Cellulose
<15
<3000
Dynamite Nitro-Cellulose
3000 - 5000
750,000 - 875,000
Plastic Nitro-Cellulose
500 - 600
125,000 - 150,000
Commercial Cellulose Acetate
175 - 360
45,000 - 100,000
Hemicellulose
A constituent of woods that is, like cellulose, a polysaccharide, but less
complex and easily hydrolysable.
Pulping Process
Yield (%)
% of Pulp
Papermaking Properties
b Cellulose
Hemicellulose
Lignin
Initial Tensile
Max. Tensile
Tear
Rate of Freeness Developed
Kraft
44
None
14
1 - 2
Low
Very High
Low
Very High
Sulfite
50
High
11
1 - 2
Medium
Medium
Medium
Medium
Alkaline Pretreatment With Sulfite Cook
52
Medium
17
1 - 2
Medium High
Medium
Very High
Low
High Yield Bi-Sulfite
60
Low
19
10
High
High
Low
Medium
Lignin
A complex constituent of the wood that cement the cellulose fibers
together. Lignin is brown in color. Lignin is largely responsible for the
strength and rigidity of plants.
Solvent Extractives
Soluble materials or extractives in wood consist of those components that
are soluble in neutral organic solvents. The di-chloromethane
extractable content of wood is a measure of such substances such as
waxes, fats, resins, photosterols and non-volatile hydrocarbons. The amount
of extractives is highly dependent on seasoning or drying of wood.
The ethanol-benzene extractable content of the wood consists of certain
other di-chloromethane insoluble components such as low molecular weight
carbohydrates, salts, and other water soluble substances.
Most water soluble and volatile compounds are removed during pulping. The
extractives reduce pulp yield, increase pulping and bleaching chemical
consumption and create problems such as foaming during papermaking if not
removed.
The standard procedure of measuring solvent Extractive is laid out in
TAPPI T204
Wood Components
Hardwood (%)
Softwood (%)
Cellulose
40 - 50
40 - 50
Hemicellulose
25 - 35
25 - 30
Lignin
20 - 25
25 - 35
Pectin
1 - 2
1 - 2
Starch
Trace
Trace
Chemical composition of wood is the determining factor of pulping yield for
various pulping processes.
Pulping Process/Pulp Grade
Wood Components Retained in Pulp
Wood Components Removed
Yield
Soft Chemical Cook and Bleached
Cellulose only
Lignin, Hemicellulose & Extractives
Less than 40%
Chemical Pulping & Bleached
Cellulose and partly Hemicellulose
Lignin, partly Hemicellulose & Extractives
45 - 55%
Chemical Pulping NO Bleaching
Cellulose, partly Hemicellulose & traces of Lignin
Partly Lignin & Hemicellulose & Extractives
45 - 55%
Semi-Chemical
Cellulose, mostly Hemicellulose & partly lignin
Partly lignin, some Hemicellulose &Extractives
50 - 65%
TMP, RMP & GW
Cellulose, Hemicellulose and Lignin
Extractives
More than 95%
Non wood plant materials such as agricultural residue, grasses etc.,
contain lesser amount of cellulose compare to wood hence have lower pulp yield.
On the other hand cotton which is almost pure cellulose has very high yield.
TYPES OF WOOD
Hard Wood
Wood from trees of angiosperms class, usually with broad leaves. Trees
grown in tropical climates are generally hardwood. Hardwood grows faster
than softwood but have shorter fibers compared to softwood.
Softwood
The trees classified as softwoods have needle like or
scale like leaves that, with a few exceptions, remain on the tree all through
the year. Hence softwood trees are sometimes called evergreens. Botanically,
they are known as gymnosperms, from the Greek word meaning "naked seeds."
Instead of bearing seeds from flowers, gymnosperms have exposed seeds in
cones.
Generally grown in cold climates, softwood grows slower than hardwood but have longer fibers compared to
hardwood.
TYPES OF WOOD WITHIN A TREE
Heart Wood
The dark colored , center of a tree, consisting of dormant wood. Heart
wood of soft wood generally contain slightly less lignin and cellulose
than the sap wood.
Sap Wood
The fluid part of the tree that moves up from the roots through the outer
portion of the trunk and branches and contributes to its growth. The acetyl
content is higher in sap wood compared to heart wood.
Spring Wood (Early Wood)
This is the wood tree produced early in the growing season of the year or
spring. Composition and morphology of softwood's early and late wood fibers
differs. The early wood fibers have thin walls and wide lumens. Late wood
fibers have much thicker walls.
Summer Wood (Late Wood)
This is the wood tree produced late in the growing season of the year or
summer. Late wood contains more cellulose and less lignin than early wood.
Softwoods, earlywood vs.latewood
Hardwoods, earlywood vs.latewood
Cell Length
shorter
shorter
Wall Thickness
thinner
thinner
Fibril Angle
higher
higher
Cellulose Content
lower
lower
Lignin Content
higher
higher
D.P. Cellulose
lower
lower
Cellulose Crystallinity
lower
lower
Compression Wood
This wood occurs on the lower side of the branches and leaning
trunks in soft wood. Compression wood contains more lignin and less
cellulose compared to normal wood.
Tension Wood
This wood occurs on the upper side of the branches and leaning
trunks of hard wood. Tension wood contains more cellulose and less lignin
compared to normal wood.
Compression Wood vs.Normal Wood
Tension Wood vs.Normal Wood
Location
lower side of stem
upper side of stem
Cellulose Content
lower
higher
Lignin Content
higher
lower
Fibril Angle
increase
decrease
Cooking Time
longer
longer
Chemical Requirements
higher
equal
Core Wood
The center of a tree stem.
Slab Wood
The outer part of tree stem.
Juvenile vs. Mature Wood
Juvenile Wood
first 10-20 years of growth
associated with proximity to crown
not very good for pulping
vascular cambium is not yet very good at reproducing
softwoods and hardwoods behave the same with respect to juvenile vs.
mature wood
near the top of the tree, juvenile wood is in first 10 rings
near the bottom of the tree, juvenile wood in first 20 rings
has a short cooking time than mature wood since it is much lower in
density than mature wood
Summary of Effects
Softwood, juvenile wood vs.
Hardwood, juvenile wood vs.
mature wood
mature wood
Cell Length
lower
lower
Fibril Angle
higher
higher
Cellulose Content
lower
lower
Lignin Content
higher
higher
Cooking Time
shorter
shorter
Chemical Requirements
higher
higher
Ash Content
All freshly cut wood contain moisture. Wood may contain around 50%
moisture. Moisture in the wood increases handling weight. moist wood is
elastic, while dried wood may be brittle.
Wood moisture provide lubrication to ground stone and keep the temperature
low in grinding zone. Wood moisture help in better chemical penetration
during cooking due to diffusion.
The standard procedure of measuring moisture content by toluene
distillation is laid out in TAPPI T211
Moisture Content
All freshly cut wood contain moisture. Wood may contain around 50%
moisture. Moisture in the wood increases handling weight. moist wood is
elastic, while dried wood may be brittle.
Wood moisture provide lubrication to ground stone and keep the temperature
low in grinding zone. Wood moisture help in better chemical penetration
during cooking due to diffusion.
Knowing moisture content of wood is important as the useful part of wood
is dry content and this is what the money paid for. The eliminate the role
of moisture content, wood is normally traded by volume.
Cunit A term used in the measurement of pulpwood, i.e.
100 cubic feet of solid wood, bark excluded. One cunit corresponds to 2.83
cubic meter of wood.
The standard procedure of measuring moisture content by toluene
distillation is laid out in TAPPI T208
Very useful information on
Structure of Wood from California Falsework Manual